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Wuxi Hai Roll Fone Science & Technology Co.,Ltd.
Home » Products » PU Rolling Shutter Slat Forming Machine
PU Rolling Shutter Slat Forming Machine

PU Rolling Shutter Slat Forming Machine

Description
The rolling shutter slat forming machine is fully automatic and is easy to operate to form shutter slats. The rolling shutter slat forming machine consists of a decoiler, sheet guiding equipment, roll forming section, cutter, supporter, hydraulic system and control system. The roller shutters made by the PU rolling shutter slat forming machine have clean and neat external appearance and feature even ripples, high utilization and strong strength. The design of our new model can joint two shutters without traditional clips. This solution speeds up the construction of the door and saves on need to purchase any accessories for the door. The rolling shutter slat forming machine can be designed to produce any profile according to the requirement of our customers. Our customers can choose to add an inline punching holes device. The whole production line is driven by a hydraulic system and controlled by PLC with touch screen.

Application
The products of the rolling shutter slat forming machine are used for shutter doors, windows, etc.

Flow Chart

1. Uncoiler
2. Roll forming section
3. Laminating machine
4. Cuter
5. Product run out table

Technical Specifications

(1) General scheme of the rolling shutter slat forming machine
Productivity Purlins as your per drawing
Manpower Required One operator
Total Power Required 25.0kw
Set Up Time 20 min
Working Hours per Day 8 to 16
Line Direction Left to right while facing operator panel
Overall Machine Length Required 28.6m
Overall Packing Shipment One 40ft container
Approximate Machine Height 1.5m
Materials
Model YD-Cut to length
Decoiler Material # 45 Steel Material
Roll Forming Material #45 Steel base / 40CR Steel HRC 48-52 Roller
Cutting Material Cr12 Quenched 58-62
Punching Material Cr12 Quenched 58-62 or Cr15 Bearing Steel
PLC PLC Panasonic →Touch screen Made in Taiwan → Transducer Yaskawa →Encoder Omron
Bearing National Brand
(2) Utilities of the rolling shutter slat forming machine
Electricity: Total connected load Req in H.P. / KW with at 480V 3 Ph, 60HZ (According to your demands) PLC system
PLC Panasonic
Touch Screen Made in Taiwan
Transducer Yaskawa
Encoder Omron
(3) General specification of the rolling shutter slat forming machine
This line is designed to process the materials shown below
Type of Material Galvanized steel coils
Max. Thickness of Coil .0.8-1.2mm
Max. Weight of Coil 4000 kg
Variable Line Speed 12-15mtr/min
Material Loading/Unloading NSYSTEM Manual
Accuracy Level Profile dimension: +/- 1.5 M.M Angular dimension: +/- 1 Degree Bend/Twist/Warp: 1.5 Mm/Mtr End flair (at cut end): +/-1.5 M.M. Cut length: :+ 2 M.M.
(4) Detailed scope of supply of the rolling shutter slat forming machine
A. Passive Decoiler
1. Quantity: one pc/s
2. Application
The decoiler is used to load raw material coil on its arms, hold the coil and generate drag tension in process.
3. Construction
All steel body construction.
Mandrel rotation on taper roller/Spherical Roller Bearings
Mandrel Expansion by Manual screw
Breaking Drag brake
4. Technical Data
Max. Width of Coil which can be Loaded 300 mm
Min. Width 80mm
Mandrel Face Length 350 mm
Mandrel Nominal Diameter 360 mm
Max. Weight of Coil which can be Loaded 4000 kg.
Inner Diameter 360-420mm
Max. Out Diameter 1200mm
Dimension Chart

B. In feeder applicator
1. Quantity: - 1 at entry
2. Application
For guiding materials, feeder drive is used to index and feed precise length of coil stock, pulling material from the loop and stopping at the desired pitch.
3. Construction
Includes pinch roll which can be adjusted. There are two adjusting point at the front and the end. I t can form a certain banked angle to improve the leveling quality. The guide vertical roll can move centered or move at the same time. It is adjusted by hand wheel, so it is very convenient to move centered.
4. Technical data
a. The feed roll is made of EN-31 steel harden ground and has a specially treated surface for minimum wear and tear.
b. It has a precise entry guide with vertical rolls for diagonal accuracy.
c. The entire feeder bank can be adjusted vertically and diagonally to reference the cutting edge.
d. The feeding panel to the guide roller can be adjusted to the left or right.
e. The feeding roller diameter is ¢65mm.
f. Material: GCR15 steel, HRC48-52.
C. Roll forming line (double layer)
1. Quantity: one pc/s
2. Application
3. Construction
The frame is made of H-beam, Torri stands with chrome
4. Technical data

No. of Work Stations 7 sets for each roll forming both up layer and bottom layer 9 sets for compounding up layer and bottom layer
Thickness of Coil 0.8-1.2mm
Max Roll Shafts Diameter 65mm
Max Line Speed 12-15mtr./min
Required Motor Capacity 11KW (two motors)
Product Quality Without scratches on the surface
Roller Material GCR15, HRC48-52
Transducer Panasonic
Transmission 1.2 inch chain drive
Bearings National brand
Cages Use the strong steel nets
Leveling Screws on Base With thick metal plates

D. Foaming machine
1. Quantity: one pc/s
2.Application: To inject polyurethane, PLC control
3. Technical data
a. One set of PU two components liquid mixing and injecting section for foaming
b. It uses a Germanic high pressure pump.
c. It has a temperature control system and material-level monitoring system.
d. The tank of the material is about 500L. Two tanks.
e. 2 sets of 500 liter pressurized carbon steel Jacketed tank for ISO and Polyol
f. 1 set of electric Polyol stirrer.
g. 1 set of 2 component mixing head.
h. The foaming and maturing machine include hydraulic pressure, control system.

E. Straightening unit
1. Quantity: one pc/s
2. Application: To straightening the product
3. Technical data

Straightening Material Cr12 quenched 58-62
Straightening System Handle wheel adjusting

F. Pneumatic following cutting
1. Quantity: one pc/s
2. Application: Automatically cuts the required length according to your demands, PLC control.
3. Technical data

Max Thickness 0.8-1.2mm
Cutting Material Cr12 Quenched 58-62
Cutting Power 40kw
Cutting System Saw cutting

G. Output table
1. Quantity: two pc/s
2. Application: Stacks the finished purlin products according to your demands.
3. Construction
Welded steel frame with chromed roller
4. Technical data

Specification 6000mm×1500mm(L*H)
Stacking Length According to your demands
Materials
Model YD-PU Shutter Slat
Decoiler Material # 45 Steel Material
Roll Forming Material #45 Steel base / 40CR Steel HRC 48-52 Roller
Cutting Material Cr12 Quenched 58-62
Punching Material Cr12 Quenched 58-62 or Cr15 Bearing Steel
PLC PLC Panasonic →Touch screen Made in Taiwan → Transducer Yaskawa →Encoder Omron
Bearing National Brand

Equipment Maintenance
Meticulous daily maintenance plays an important part in extending the rolling shutter slat forming machine's operation time and the quality of the rolling plank. The following steps should be part of the machine's daily production and usage routine.
1. Regularly lubricate the outside parts of the rolling shutter slat forming machine, i.e., driving chain, etc.
2. Regularly wipe the surface of roller, particularly when working outside. If you do not use the machine a long time of time, you should daub lube in the roller surface. Make sure you clean it the next time you use the machine.
3. If the rolling shutter slat forming machine is not used for a long period of time, make sure you cover it with plastic or cloth. Avoid getting rain on the machine or the machine becoming damp, especially the electric control box.
4. Make sure the cutting system is lubricated when necessary.
5. Check the hydraulic station often and the oil quantity of the deceleration machines. Add more oil if the oil level is low.
6. Check the electric appliances box and every leads conjunction circumstance of the rolling shutter slat forming machine. Dust the machine often.

Packaging
The rolling shutter slat forming machine is wrapped and covered with film making the package seaworthy. The legs of the machine are fixed with angle steel and heavy screws.

Machine Details
Sample Products

Commentaires
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Hai Roll Fone is a China-based PU rolling shutter slat forming machine manufacturer and supplier. We offer PU rolling shutter slat forming machines, C purlin forming machines, metal deck roll forming machines, etc. Our high quality products are offered at competitive prices. We can supply the full chain of manufacturing rack roll forming machines and slitting lines right here in China. Our lower manufacturing cost saves your purchasing cost. More details on each of our products are shown on the description page.